Process Engineering 2018-07-28T23:42:59+00:00

Process Engineering

Overview

Unicorn Solutions (Pvt) Limited specializes in providing process design, applied chemical engineering, and process safety services to the petroleum refining, chemical production, alternative fuels, and all other process industries. Unicorn personnel are experienced, highly-motivated chemical engineers with track records of significant achievement in the process engineering field. Our services range from a few hours of consulting to complete process design package preparation and construction oversight.

What is Process Engineering?

What is the difference between process engineering and mechanical engineering?

Basically process engineers deal with how to do things better/more consistently / quicker/cheaper/efficiently.

For example…lets take the phone company, they have people sitting on the phone waiting to take orders for new service. When a new order comes in there are probably 100s of steps that take place and many people involved to get from order until the time the customer has dial tone. A process engineer might come in to that situation and study the entire process from order until dial tone and attempt to make it more efficient. More efficient in the end means less costly and quicker.

Another good example of process engineering at work is McDonalds. Watch the people behind the counter everything that is done at McDonalds has a specific process they follow…it ends up being quick and consistent. That is why you can generally go to any McDonalds in the world and the food and service will be exactly the same. It can be more complex like assembly lines and manufacturing. Improving process falls in many areas of life.

Overview of Services

Process Design

  • Conceptual/Preliminary process design studies
  • Front End Engineering Design – FEED packages and FEED verifications
  • Process design packages (Basic Engineering Design)
  • Design basis development
  • Alternatives evaluations or feasibility studies
  • Capacity evaluations/revamp studies
  • Relief valve studies
  • Evaluation of 3rd party process designs
  • Utility evaluations
  • Complete process design packages
  • Control scheme development
  • Creation of PFDs and P&IDs
  • Preliminary cost estimates

Operations Support

  • Commissioning and startup
  • Troubleshooting & optimization
  • Debottlenecking
  • Control systems startup/tuning
  • On-site process installation and modification oversight
  • Operating procedures
  • Process documentation
  • Operator and engineering staff training
  • Short term staff augmentation

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